Our Facilities

Project Design and Management

With an experienced production office and access to design engineers, Brick Kiln Composites can offer customers support and guidance throughout any of their projects.

From design engineering components, to scheduling and deadline management, we can also take care of the logistics of moving finished parts throughout the UK, Europe and North America, leaving our customers to focus on winning tournaments and storming ahead of the competition.

Four Autoclaves BKC
Composites

Composite components are the backbone of what we offer, from the latest digital cutting software to tailored clean room and trim shops designed to support the repeatability of high-end visual components and structurally sound assemblies.

Brick Kiln Composites can offer our customers a truly turnkey experience, from design engineering and pattern making to composite manufacture and a wide range of inspection methods including CMM and NDT.

Brick Kiln Composites facilities include:

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Project management and design capabilities.

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A fully equipped Zund cutting machine that utilises the latest digital software to create and nest material to the best efficiency. This ensures the best value for money for our customers and helps us to reduce waste.
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Several bespoke clean rooms dedicated to Formula 1, high-end automotive, and niche components, totaling 4243 sq feet. Each clean room is equipped to handle the bespoke nature of our work.

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A brand-new Trim Shop totaling x sq feet and which houses separate facilities for the company’s dirty room, bond-prep, bonding and polishing of components, enabling us to present customers with parts ready to head straight to the car following inspection.

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Our inspection department continues to grow with Romer scanning, CMM and access to GD&T and NDT testing. Other services are available on request.
R&D and Technology Transfer

Working with research centres like Oxford University and
Oxford University Innovation, Brick Kiln Composites stands apart from our competitors. We innovate.

We seek out new scientific and technological advances in composites and help customers to transfer the latest research and design into the next technological breakthrough.

CNC Machining

Our Machine Shop works in tandem with our Composite facilities ensuring our customers the smoothest and fastest service possible, from receiving customer designs to producing a finished component.

With three precision CNC machines we can achieve repeatable and precise components time and time again.

In addition, our machine capacity allows us to offer services for bespoke and small-scale pattern and mould manufacture, as well as various forms of inserts and mandrels.

We also offer a stand-alone machining service for parts which leave the building straight to customers without going through the composite side of the business.

Brick Kiln Machine Shop facilities include:

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Haas UMC 750 – A simultaneous 5-axis Machining Centre with axis travel of (X)762 x (Y)508 x (Z)508 mm

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Haas VF3-SS – 3-axis Machining Centre with the addition of a 2-axis trunnion allowing for 5-axis machining.

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Doosan Puma GT2100 – 2″ spindle bore with an 8-station turret. A leading CNC lathe of its size, allowing for complex turning to a very high standard.

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CAM Programming licenses for Hypermill and Autodesk Powermill.
CAD license for Powershape Ultimate.

We can also offer customers design services for jigs and tooling moulds, and can provide services including large pattern machining and full BOM acquisition through our many trusted suppliers and partners, allowing customers the smoothest and most complete service.

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